In today's business environment, the trend towards more product variety and customization is unbroken. Due to this development, the need of agile and reconfigurable production systems emerged to cope with various products and product families. To design and optimize production systems as well as to choose the optimal product matches, product analysis methods are needed. Indeed, most of the known methods aim to analyze a product or one product family on the physical level. Different product

more »

... ies, however, may differ largely in terms of the number and nature of components. This fact impedes an efficient comparison and choice of appropriate product family combinations for the production system. A new methodology is proposed to analyze existing products in view of their functional and physical architecture. The aim is to cluster these products in new assembly oriented product families for the optimization of existing assembly lines and the creation of future reconfigurable assembly systems. Based on Datum Flow Chain, the physical structure of the products is analyzed. Functional subassemblies are identified, and a functional analysis is performed. Moreover, a hybrid functional and physical architecture graph (HyFPAG) is the output which depicts the similarity between product families by providing design support to both, production system planners and product designers. An illustrative example of a nail-clipper is used to explain the proposed methodology. An industrial case study on two product families of steering columns of thyssenkrupp Presta France is then carried out to give a first industrial evaluation of the proposed approach. Abstract Cross-laminated timber (CLT) is an innovative construction material that has brought advantages over traditional wood structures, reducing cost and lead time of buildings in recent years; yet CLT benefits primarily from offsite construction methods instead of automation or safety, while keeping the human onsite. The few advancements in automation for CLT panels have been in the implementation of dedicated CNC machines. Nevertheless, using CNC machines for machining CLT panels have disadvantages like clamping batches of massive panels with individual profiles, lacking the flexibility to access all acute machining angles, and struggling with the extraction of dust while the cutting spindle moves through large tight spaces. These disadvantages can be overcome with industrial robots' help, which the construction industry has not been traditionally favorable on their application, giving then the research gap in this study. This paper explores the introduction of a robotic cell for the machining of cross-laminated timber panels. The robotic cell is designed using 3D modeling and validated through motion simulation in a virtual environment. The proposed cell design is based on a minimum viable product and compared against a minimum throughput benchmarked on the Canadian market. This study aims to research the feasibility of CLT's automated machining by providing clear production characteristics of the designed robotic cell, such as material and tool utilization rates, lead time, or production efficiency. Abstract Cross-laminated timber (CLT) is an innovative construction material that has brought advantages over traditional wood structures, reducing cost and lead time of buildings in recent years; yet CLT benefits primarily from offsite construction methods instead of automation or safety, while keeping the human onsite. The few advancements in automation for CLT panels have been in the implementation of dedicated CNC machines. Nevertheless, using CNC machines for machining CLT panels have disadvantages like clamping batches of massive panels with individual profiles, lacking the flexibility to access all acute machining angles, and struggling with the extraction of dust while the cutting spindle moves through large tight spaces. These disadvantages can be overcome with industrial robots' help, which the construction industry has not been traditionally favorable on their application, giving then the research gap in this study. This paper explores the introduction of a robotic cell for the machining of cross-laminated timber panels. The robotic cell is designed using 3D modeling and validated through motion simulation in a virtual environment. The proposed cell design is based on a minimum viable product and compared against a minimum throughput benchmarked on the Canadian market. This study aims to research the feasibility of CLT's automated machining by providing clear production characteristics of the designed robotic cell, such as material and tool utilization rates, lead time, or production efficiency.