Fabrication of a Polymer High-Aspect-Ratio Pillar Array Using UV Imprinting

Hidetoshi Shinohara, Hiroshi Goto, Takashi Kasahara, Jun Mizuno
2013 Micromachines  
This paper presents UV imprinting methods for fabricating a high-aspect-ratio pillar array. A polydimethylsiloxane (PDMS) mold was selected as the UV imprinting mold. The pillar pattern was formed on a 50 × 50 mm 2 area on a polyethylene terephthalate (PET) film without remarkable deformation. The aspect ratios of the pillar and space were about four and ten, respectively. The mold was placed into contact with a UV-curable resin under a reduced pressure, and the resin was cured by UV light
more » ... iation after exposure to atmospheric pressure. The PDMS mold showed good mold releasability and high flexibility. By moderately pressing the mold before UV-curing, the thickness of the residual layer of the imprinted resin was reduced and the pattern was precisely imprinted. Both batch pressing and roll pressing are available.
doi:10.3390/mi4020157 fatcat:6o7y7kokrrdtndtrvuifkpm2iy