A coupled FFM model to interpret fracture toughness values for brittle materials
Donato Firrao, Paolo Matteis, Alberto Sapora, Pietro Cornetti, Alberto Carpinteri
2016
Procedia Structural Integrity
During their operation, modern aircraft engine components are subjected to increasingly demanding operating conditions, especially the high pressure turbine (HPT) blades. Such conditions cause these parts to undergo different types of time-dependent degradation, one of which is creep. A model using the finite element method (FEM) was developed, in order to be able to predict the creep behaviour of HPT blades. Flight data records (FDR) for a specific aircraft, provided by a commercial aviation
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... mpany, were used to obtain thermal and mechanical data for three different flight cycles. In order to create the 3D model needed for the FEM analysis, a HPT blade scrap was scanned, and its chemical composition and material properties were obtained. The data that was gathered was fed into the FEM model and different simulations were run, first with a simplified 3D rectangular block shape, in order to better establish the model, and then with the real 3D mesh obtained from the blade scrap. The overall expected behaviour in terms of displacement was observed, in particular at the trailing edge of the blade. Therefore such a model can be useful in the goal of predicting turbine blade life, given a set of FDR data. Abstract Around 1970 quenching AISI 4340 steel from 1200 °C was discovered to lead to much higher fracture toughness, in the as quenched state, than by conventional austenitizing at 870 °C. Further researches have ascertained that the apparent toughness increase is limited to fracture toughness tests, whereas Charpy-V impact tests do not show any betterment due to high temperature austenitizing, in respect to conventional heat-treating. Various explanations of these contradicting results were given on the basis of the then existing theories. The puzzling phenomenon is here interpreted by means of Finite Fracture Mechanics theories, based on the contemporaneous fulfilment of a stress requirement and the energy balance. Abstract Around 1970 quenching AISI 4340 steel from 1200 °C was discovered to lead to much higher fracture toughness, in the as quenched state, than by conventional austenitizing at 870 °C. Further researches have ascertained that the apparent toughness increase is limited to fracture toughness tests, whereas Charpy-V impact tests do not show any betterment due to high temperature austenitizing, in respect to conventional heat-treating. Various explanations of these contradicting results were given on the basis of the then existing theories. The puzzling phenomenon is here interpreted by means of Finite Fracture Mechanics theories, based on the contemporaneous fulfilment of a stress requirement and the energy balance.
doi:10.1016/j.prostr.2016.06.249
fatcat:ag3rentsqberhgzversdna7ope