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Melt Conditioned Direct Chill (MC-DC) casting is a new development for producing high-quality billets and slabs. In the MC-DC process, liquid metal is continuously fed into a MCAST (melt conditioning by advanced shear technology) machine, where the liquid metal is subjected to high shear rate and high degree of turbulence provided by a twin screw mechanism at temperatures either above or below the alloy liquidus, and the conditioned liquid metal is then fed continuously into a Direct Chill (DC)doi:10.4028/www.scientific.net/ssp.141-143.403 fatcat:4jdddmwdlnbqpcysaylp4wyef4