Quality control is one of the important factor in any industries. Products with minimal errors is said to be accepted products. Nowadays quality analysis are done through manual measurements using various gauges. It is a long time process for checking all the components. In Industries, Die Casting Products are made enormous and it is difficult to measure individual components. Not all the components are measured individually. At the time of setup stage at regular interval testing process is

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... ied out. The defective components are removed at the final stage, It is one of the major disadvantage in existing methodology. In the Proposed system inspection of products is done through image processing technique. The Camera is mounted above the conveyor, it will capture the image of the object and made compare with the true image. If there is any faulty component founded, the pneumatic cylinder gets actuated to remove the component from the conveyor. This inspection system will provide the solution for testing all components without any manmade help. There is no necessity of using various measuring gauges since with the help of pixel rate of captured image it will analyse the components. The defective components are eliminated, then and there with the help of pneumatic cylinder. I.