Assessment of on-line rheology as a control tool for thickened tails

Timothy Kealy, Pradipto Bhattacharjee, Patrick Griffin
2017 Proceedings of the 20th International Seminar on Paste and Thickened Tailings   unpublished
The intention of this work was to assess the suitability of the online rheometer (OLR) as a process control tool for measuring coal paste, fed direct from thickener through an OLR. The aim being to predict the OLR performance on-site for process control measuring complex viscosity, G' elastic modulus (the 'solid-like' component of the paste), G" viscous modulus (the 'liquid-like' contribution to flow of the paste) controlled by the local operator. On-site testing was conducted to measure the
more » ... te density (kg/m 3 ), and compare with Viscoelastic behaviour of the samples. The instrument and sensors used for the analyses were the Rheology Solutions OLR with a serrated plate and plate sensor to minimise slip. The OLR was installed close to the discharge of the thickener, on a rubber mat to damp vibrations from the plant. Thickener discharged thickened paste, which flowed directly through the OLR from the thickener through a 1" diameter flexible hose. OLR data was compared with incumbent process control technology -on-line density measurement. The results indicate that the complex viscosity measured at low frequency correlates well with the in-line density measurement, whereas the other material functions measured by the OLR can be useful for process control. An example of a possible process control strategy is discussed.
doi:10.36487/acg_rep/1752_06_kealy fatcat:x2t3jaagcrd3nb4h2siafvs2wi