Distinguishing artefacts: evaluating the saturation point of convolutional neural networks

Ric Real, James Gopsill, David Jones, Chris Snider, Ben Hicks
2021 Procedia CIRP  
In today's business environment, the trend towards more product variety and customization is unbroken. Due to this development, the need of agile and reconfigurable production systems emerged to cope with various products and product families. To design and optimize production systems as well as to choose the optimal product matches, product analysis methods are needed. Indeed, most of the known methods aim to analyze a product or one product family on the physical level. Different product
more » ... ies, however, may differ largely in terms of the number and nature of components. This fact impedes an efficient comparison and choice of appropriate product family combinations for the production system. A new methodology is proposed to analyze existing products in view of their functional and physical architecture. The aim is to cluster these products in new assembly oriented product families for the optimization of existing assembly lines and the creation of future reconfigurable assembly systems. Based on Datum Flow Chain, the physical structure of the products is analyzed. Functional subassemblies are identified, and a functional analysis is performed. Moreover, a hybrid functional and physical architecture graph (HyFPAG) is the output which depicts the similarity between product families by providing design support to both, production system planners and product designers. An illustrative example of a nail-clipper is used to explain the proposed methodology. An industrial case study on two product families of steering columns of thyssenkrupp Presta France is then carried out to give a first industrial evaluation of the proposed approach. Abstract Prior work has shown Convolutional Neural Networks (CNNs) trained on surrogate Computer Aided Design (CAD) models are able to detect and classify real-world artefacts from photographs. The applications of which support twinning of digital and physical assets in design, including rapid extraction of part geometry from model repositories, information search & retrieval and identifying components in the field for maintenance, repair, and recording. The performance of CNNs in classification tasks have been shown dependent on training data set size and number of classes. Where prior works have used relatively small surrogate model data sets (< 100 models), the question remains as to the ability of a CNN to differentiate between models in increasingly large model repositories. This paper presents a method for generating synthetic image data sets from online CAD model repositories, and further investigates the capacity of an off-the-shelf CNN architecture trained on synthetic data to classify models as class size increases. 1,000 CAD models were curated and processed to generate large scale surrogate data sets, featuring model coverage at steps of 10 • , 30 • , 60 • , and 120 • degrees. The findings demonstrate the capability of computer vision algorithms to classify artefacts in model repositories of up to 200, beyond this point the CNN's performance is observed to deteriorate significantly, limiting its present ability for automated twinning of physical to digital artefacts. Although, a match is more often found in the top-5 results showing potential for information search and retrieval on large repositories of surrogate models. Abstract Prior work has shown Convolutional Neural Networks (CNNs) trained on surrogate Computer Aided Design (CAD) models are able to detect and classify real-world artefacts from photographs. The applications of which support twinning of digital and physical assets in design, including rapid extraction of part geometry from model repositories, information search & retrieval and identifying components in the field for maintenance, repair, and recording. The performance of CNNs in classification tasks have been shown dependent on training data set size and number of classes. Where prior works have used relatively small surrogate model data sets (< 100 models), the question remains as to the ability of a CNN to differentiate between models in increasingly large model repositories. This paper presents a method for generating synthetic image data sets from online CAD model repositories, and further investigates the capacity of an off-the-shelf CNN architecture trained on synthetic data to classify models as class size increases. 1,000 CAD models were curated and processed to generate large scale surrogate data sets, featuring model coverage at steps of 10 • , 30 • , 60 • , and 120 • degrees. The findings demonstrate the capability of computer vision algorithms to classify artefacts in model repositories of up to 200, beyond this point the CNN's performance is observed to deteriorate significantly, limiting its present ability for automated twinning of physical to digital artefacts. Although, a match is more often found in the top-5 results showing potential for information search and retrieval on large repositories of surrogate models. Abstract Prior work has shown Convolutional Neural Networks (CNNs) trained on surrogate Computer Aided Design (CAD) models are able to detect and classify real-world artefacts from photographs. The applications of which support twinning of digital and physical assets in design, including rapid extraction of part geometry from model repositories, information search & retrieval and identifying components in the field for maintenance, repair, and recording. The performance of CNNs in classification tasks have been shown dependent on training data set size and number of classes. Where prior works have used relatively small surrogate model data sets (< 100 models), the question remains as to the ability of a CNN to differentiate between models in increasingly large model repositories. This paper presents a method for generating synthetic image data sets from online CAD model repositories, and further investigates the capacity of an off-the-shelf CNN architecture trained on synthetic data to classify models as class size increases. 1,000 CAD models were curated and processed to generate large scale surrogate data sets, featuring model coverage at steps of 10 • , 30 • , 60 • , and 120 • degrees. The findings demonstrate the capability of computer vision algorithms to classify artefacts in model repositories of up to 200, beyond this point the CNN's performance is observed to deteriorate significantly, limiting its present ability for automated twinning of physical to digital artefacts. Although, a match is more often found in the top-5 results showing potential for information search and retrieval on large repositories of surrogate models.
doi:10.1016/j.procir.2021.05.089 fatcat:iyxn43seiba35lvsz2vrpyiwzm