減圧速度と発泡温度の相関性に基づく発泡制御
Foam Control based on Correlation of Decompression Rate and Foaming Temperature

Keiichi Muratani, Minoru Shimbo, Yasushi Miyano
2004 Seikei-Kakou  
In this paper, the correlation between the foaming temperature and the decompression rate (decompression time)of the cell density, the number of cells per unit volume remaining in foamed plastics, will be discussed. The foaming was carried out by the following method. The blowing agent was soaked into the solid resin at high pressures under temperatures higher than the glass transition temperature of the resin. After the foaming agent reached its saturation state, cell nucleation and cell
more » ... were accelerated by decompression. Finally, cell growth was halted by cooling. A device that can accurately control temperature and the decompression rate was designed, produced and verified for accuracy prior to this investigation. Polystyrene(PS) specimens were foamed under various foaming temperatures and decompression rates using the above-mentioned method. The following results were obtained.(1)Cell density of foamed PS shows time and temperature dependence as follows. The cell density increases when the decompression rate is quick, i.e. the decompression time is shortened at low foaming temperatures, and cell density decreases when the decompression rate is slow, i.e. decompression time is lengthened at high foaming temperatures.(2)Correlation is maintained between the temperature dependence and time dependence of the cell density of foamed PS, and it can be expressed with one master curve. (3)Based on this correlation, it is possible to predict the required foaming conditions of plastics having arbitrary cell densities.
doi:10.4325/seikeikakou.16.660 fatcat:bvhsgdvjdradnbti462aoqnhxm