Review of recent advances in local approaches applied to pre-stressed components under fatigue loading

P. Ferro, F. Berto, M.N. James, T. Borsato
2016 Procedia Structural Integrity  
During their operation, modern aircraft engine components are subjected to increasingly demanding operating conditions, especially the high pressure turbine (HPT) blades. Such conditions cause these parts to undergo different types of time-dependent degradation, one of which is creep. A model using the finite element method (FEM) was developed, in order to be able to predict the creep behaviour of HPT blades. Flight data records (FDR) for a specific aircraft, provided by a commercial aviation
more » ... mpany, were used to obtain thermal and mechanical data for three different flight cycles. In order to create the 3D model needed for the FEM analysis, a HPT blade scrap was scanned, and its chemical composition and material properties were obtained. The data that was gathered was fed into the FEM model and different simulations were run, first with a simplified 3D rectangular block shape, in order to better establish the model, and then with the real 3D mesh obtained from the blade scrap. The overall expected behaviour in terms of displacement was observed, in particular at the trailing edge of the blade. Therefore such a model can be useful in the goal of predicting turbine blade life, given a set of FDR data. Abstract Fatigue strength of mechanical components in the high cycle regime depends on both the applied loading and the intensity of any residual stress field induced by either non-homogeneous plastic deformation or the solidification of a local portion of material due to welding operations. In presence of geometric variations that are amenable to being modelled as a sharp V-notch, the residual stress distribution near the notch tip is singular and follows the same form as the solution obtained by Williams in 1952 where the intensity of the asymptotic stress field is quantified by the notch stress intensity factor (NSIF). However, the residual stress varies during fatigue loading and a stable value may be reached. Numerical models have been developed for the calculation of the residual NSIFs and their variation under fatigue loading. Taking advantage of these models, new local approaches have also been recently developed which are able to predict the fatigue strength of pre-stressed notched components. The present paper provides a brief review of such recent advances. Abstract Fatigue strength of mechanical components in the high cycle regime depends on both the applied loading and the intensity of any residual stress field induced by either non-homogeneous plastic deformation or the solidification of a local portion of material due to welding operations. In presence of geometric variations that are amenable to being modelled as a sharp V-notch, the residual stress distribution near the notch tip is singular and follows the same form as the solution obtained by Williams in 1952 where the intensity of the asymptotic stress field is quantified by the notch stress intensity factor (NSIF). However, the residual stress varies during fatigue loading and a stable value may be reached. Numerical models have been developed for the calculation of the residual NSIFs and their variation under fatigue loading. Taking advantage of these models, new local approaches have also been recently developed which are able to predict the fatigue strength of pre-stressed notched components. The present paper provides a brief review of such recent advances.
doi:10.1016/j.prostr.2016.06.432 fatcat:afzla3kd5fctdbgsmr7txzkida