Dynamic multistep uncertainty prediction in spatial geometry

Alex Grenyer, Oliver Schwabe, John A. Erkoyuncu, Yifan Zhao
2021 Procedia CIRP  
In today's business environment, the trend towards more product variety and customization is unbroken. Due to this development, the need of agile and reconfigurable production systems emerged to cope with various products and product families. To design and optimize production systems as well as to choose the optimal product matches, product analysis methods are needed. Indeed, most of the known methods aim to analyze a product or one product family on the physical level. Different product
more » ... ies, however, may differ largely in terms of the number and nature of components. This fact impedes an efficient comparison and choice of appropriate product family combinations for the production system. A new methodology is proposed to analyze existing products in view of their functional and physical architecture. The aim is to cluster these products in new assembly oriented product families for the optimization of existing assembly lines and the creation of future reconfigurable assembly systems. Based on Datum Flow Chain, the physical structure of the products is analyzed. Functional subassemblies are identified, and a functional analysis is performed. Moreover, a hybrid functional and physical architecture graph (HyFPAG) is the output which depicts the similarity between product families by providing design support to both, production system planners and product designers. An illustrative example of a nail-clipper is used to explain the proposed methodology. An industrial case study on two product families of steering columns of thyssenkrupp Presta France is then carried out to give a first industrial evaluation of the proposed approach. Abstract Maintenance procedures for complex engineering systems are increasingly determined by predictive algorithms based on historic data, experience and knowledge. Such data and knowledge is accompanied by varying degrees of uncertainty which impact equipment availability, turnaround time and unforeseen costs throughout the system life cycle. Once quantified, these uncertainties call for robust forecasting to facilitate dependable maintenance costing and ensure equipment availability. This paper builds on the theory of spatial geometry as a methodology to forecast uncertainty where available data is insufficient for the application of traditional statistical analysis. To ensure continuous forecast accuracy, a conceptual dynamic multistep prediction model is presented applying spatial geometry with long-short term memory (LSTM) neural networks. Based in MATLAB, this deep learning model predicts uncertainty for the in-service life of a given system. The further into the future the model predicts, the lower the confidence in the uncertainty prediction. Forecasts are therefore also made for a single time step ahead. When this single step is reached in real time, the next step is forecast and used to update the long range prediction. The uncertainty here is contributed by an aggregation of quantitative data and qualitative, subjective expert opinions and additional traits such as environmental conditions. It is therefore beneficial to indicate which of these factors prompts the greatest impact on the aggregated uncertainty for each forecast point. Future work will include the option to simulate and interpolate input data to enhance the accuracy of the LSTM and explore suitable approaches to mitigate, tolerate or exploit uncertainty through deep learning.
doi:10.1016/j.procir.2021.01.055 fatcat:e4vja52e6zd4xiyntaythqezri