Use of additive technologies for metal injection molding

A.Yu. Korotchenko, D.E. Khilkov, M.V. Tverskoy, A.A. Khilkova
2020 Engineering Solid Mechanics  
The paper is concerned with the cost reduction of the elements' production according to the metal injection molding technology of metal powder mixtures (MIM), using the additive technologies (AT) for the production of the green part. This method allows obtaining high fidelity of the materials both in mass production and in one of a kind, and small-series production because it is not necessary to the production of expensive casting press mold of metal powder mixture on the injection molding
more » ... ection molding machine. In his paper, the author showed the advantages and disadvantages of two AT technologies which directly use materials for MIM technology: the technology of fused filament fabrication (Fused Filament Fabrication -FFF) and the technology of Binder Jet (BJ). The author proposes to reduce costs reduction of manufacturing filament for 3D printing according to the FFF technology of green part using already existing feedstock as the basis. The manufacturing technology of the filament is shown by the example of the feedstock steel 316LW BASF. The specific character of the technology is a limited amount of polyoxymethylene (POM) and low-density polyethylene (LDPE) is introduced into the standard composition of the feedstock to increase its plasticity. The author presented the results of tensile testing of items manufactured by standard technology and using AT technologies. Some reduction in the strength characteristics of the items with the using AT technologies is primarily due to the printing modes. The optimization of print modes allows obtaining the properties of the items, not inferior items by standard technology.
doi:10.5267/j.esm.2019.10.001 fatcat:t523capkobhxxhn2aupsbh3npy