This undergraduate paper demonstrates the design, analysis, and manufacturing of a rocket deployable electric powered experimental unmanned aerial vehicle. The design process begins with defining the volume and dimensions of the allocated payload space for the UAV in the rocket. These dimensions are given by the aerostructures sub team in the Ryerson Rocketry Club. The dimensions given were used to determine the best configuration for the mission. The wing loading, power loading and endurance

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... the UAV are obtained from the constrained payload volume in the rocket and the avionics system of the of the UAV. The wing area, UAV weight and power requirements were calculated based on the previously determined values. The power requirement determines the motor size and propeller configuration. Aerodynamics, stability, and control were based the selected airfoil and obtained wing area. After completing the design, foam, additive manufacturing, and composite layups were used to create prototypes of the UAV. These prototypes were used to iterate the aircraft and address any immediate changes. The chosen design is a foldable flying wing, once deployed from the rocket has a wingspan of 70 inches, an aspect ratio of 13.35 and a surface area of 367 in2 . A prototype was created to prove the design feasibility of the UAV. The prototype proved to function as planned, capable of gliding, powered flight, and takeoff.