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Prediction and Optimization of Drilling Parameters in Drilling of AISI 304 and AISI 2205 Steels with PVD Monolayer and Multilayer Coated Drills

Yassmin Ahmed, Helmi Youssef, Hassan El-Hofy, Mahmoud Ahmed
2018 Journal of Manufacturing and Materials Processing  
The results of this study show that AISI 2205 stainless steel has a shorter tool life, a higher cutting force, and a higher specific cutting energy than AISI 304 stainless steel.  ...  In the present work, the application of Taguchi optimization methodology has been used to optimize the cutting parameters of the drilling process for machining two stainless steels: austenitic AISI 304  ...  model of the tool life, cutting force, and power consumption [14] .  ... 
doi:10.3390/jmmp2010016 fatcat:vtt2kf72dvd3labuivlcdgccye

Optimization of Machining Parameter on CNC Leadwell of SS304l by using Topsis Method

Shashank Rathore
2019 International Journal for Research in Applied Science and Engineering Technology  
The main challenge in manufacturing industry is to optimize the energy consumption. Energy mainly consumes by machine tools in turning, drilling, boring processes, etc.  ...  a LEADWELL CNC MACHINE on AISI 304 austenitic stainless steel.  ...  The next most widely used grades are the ferritic steels such as AISI 410 followed by the molybdenum-alloyed steels AISI 316 and AISI 316L.  ... 
doi:10.22214/ijraset.2019.4592 fatcat:qbnq5hjcevfntme7sx37sihg6e

Effect of Steel Hardness and Composition on the Boundary Lubricating Behavior of Low-Viscosity PAO Formulated with Dodecanoic Acid and Ionic Liquid Additives

Wahyu Wijanarko, Hamid Khanmohammadi, Nuria Espallargas
2022 Langmuir  
studied under boundary lubricating conditions on two types of steel (AISI 52100 bearing steel and AISI 316L stainless steel).  ...  chemical composition of steel.  ...  Figure 1C ,D shows the influence of the additives on the specific wear rate (SWR) of AISI 52100 steel and AISI 316L stainless steel, respectively.  ... 
doi:10.1021/acs.langmuir.1c02848 pmid:35195425 pmcid:PMC8908759 fatcat:jtul4yf2pfbphppll4qix7vewy

Re-Engineering of an Impeller for Submersible Electric Pump to Be Produced by Selective Laser Melting

Gennaro Salvatore Ponticelli, Flaviana Tagliaferri, Simone Venettacci, Matthias Horn, Oliviero Giannini, Stefano Guarino
2021 Applied Sciences  
optimization of the use of the material; and (iii) 3D printing of a concept model in polyethylene terephthalate by using the fused deposition modeling technology and of the functional model in AISI 316  ...  The whole process has been split into three main phases: (i) realization of the three-dimensional model from an existing piece using reverse engineering techniques; (ii) finite element analysis for the  ...  Acknowledgments: The authors gratefully acknowledge Arnaldo Luppino for the technical support. Conflicts of Interest: The authors declare no conflict of interest.  ... 
doi:10.3390/app11167375 fatcat:llebyy5s5jg3bpochowfghjbzu

Machining Performance Investigation of AISI 304 Austenitic Stainless Steel under Different Turning Environments

Talwinder Singh, J. S. Dureja, Manu Dogra, Manpreet S. Bhatti
2018 International Journal of Automotive and Mechanical Engineering  
Present experimental work is aimed to investigate machining performance of AISI 304 austenitic stainless steel with PVD coated carbide tool under different turning environments viz. dry, flooded and nanofluid  ...  Optimum turning parameters obtained through desirability function optimisation are found as: cutting speed of 160.67 m/min, feed of 0.06 mm/rev and depth of cut of 0.25 mm with predicted tool flank wear  ...  In another study conducted by Mia [54] employs RSM based desirability multiresponse optimisation module to minimise specific cutting energy and surface roughness in end milling of hardened AISI 4140  ... 
doi:10.15282/ijame.15.4.2018.10.0447 fatcat:uhxqv2uovvbl3hbkxyaf3npp34

Economic and Environmental Potential of Wire-Arc Additive Manufacturing

Manuel Dias, João P. M. Pragana, Bruna Ferreira, Inês Ribeiro, Carlos M. A. Silva
2022 Sustainability  
The work stems from evaluating the economic viability in the production of parts by WAAM as an alternative for conventional processes such as those used in traditional subtractive approaches.  ...  For that purpose, a process-based cost model (PBCM) was developed for estimating production costs using a strong technological approach.  ...  Process Type of Resource Specification Amount/Unit Materials input Steel Block 316L 4 kg Machining Waste Steel 2.75 kg Energy Electricity PT mix 62.4 MJ Materials Wire Steel 316L 0.902 kg Waste #1 Wire  ... 
doi:10.3390/su14095197 fatcat:33nycsd4jnbazec5uxex337xy4

A review of surface integrity in machining and its impact on functional performance and life of machined products

R. M'Saoubi;, J.C. Outeiro, H. Chandrasekaran, O.W. Dillon Jr., I.S. Jawahir
2008 International Journal of Sustainable Manufacturing (IJSM)  
A summary of past and current modelling efforts is then presented along with projections for developing predictive models for SI and means for enhancing product sustainability in terms of its functional  ...  This paper presents an overview of the past research on Surface Integrity (SI) studies in the context of machined components from a range of work materials including stainless steels, Ni and Ti alloys,  ...  in AISI 316L steel.  ... 
doi:10.1504/ijsm.2008.019234 fatcat:bpoqj5at6ngf5akhmo5iphuhda

Experimental scrutiny to induce the ramification of cutting parameters in CNC turning of AISI H21 steel employing response surface methodology

Rajan Jindal, Deepak Choudhary
2015 International Journal of Industrial Engineering Computations  
This paper demonstrates an experimental scrutiny into turning process of hot work tool steel AISI H21 under dry machining plight.  ...  To access accommodate between the surface roughness and the MRR, an approach for concurrent optimization of multi-objective characteristics based on comprehensive desirability function is employed.  ...  Acknowledgement We would like to acknowledge Research & Development Centre for Bicycle & Sewing Machine, Ludhiana, India for providing CNC machining facility and the surface roughness tester to carry out  ... 
doi:10.5267/j.ijiec.2015.3.003 fatcat:vxkxwdh6ojhiznjge3ooe4keny

FEA modeling of orthogonal cutting of steel: a review

F.C. Jula, T. Galle, Wim De Waele, M. Borzan
2012 International Journal Sustainable Construction & Design  
This paper first presents a brief review ofscientific literature with focus on FEA modelling of the orthogonal cutting process for steels.  ...  Following,emphasis is put on the building blocks of the simulation model, such as the formulation of the mechanicalproblem, the material constitutive model, the friction models and damage laws  ...  This overview can serve as a guide for the selection of the building blocks that are needed for the development of a proper FEA model for orthogonal turning.  ... 
doi:10.21825/scad.v3i2.20561 fatcat:hne5idv4obawxmhrvdtod4q7gm

Friction Stir Processing on the Tribological, Corrosion, and Erosion Properties of Steel: A Review

Alessandro M. Ralls, Ashish K. Kasar, Pradeep L. Menezes
2021 Journal of Manufacturing and Materials Processing  
The eventual material degradation of steel components in bio-implant, marine, and high-temperature applications is a critical issue that can have widespread negative ramifications from a safety and economic  ...  This review aims to accumulate the current knowledge of steel FSP and to breakdown the key factors which enable its metallurgical improvement.  ...  [44] provide an insightful view on the microstructural refinement of FSP for AISI 316L steel sheets.  ... 
doi:10.3390/jmmp5030097 fatcat:7ln24hs37jbbrl3v2dxkjbs2va

TRIBOMETRY: How is friction research quantified? A review

Miyer Jaiver Valdes, Juan Gonzalo Ardila Marín, M.A. Rodriguez-Cabal, J.D. Betancur
2020 International journal of engineering research and technology  
For the measurement or prediction of the friction force and the wear rate, tribometry arises in charge of experimentally determining the different values under different configurations.  ...  Friction losses represent 23% of total annual energy consumption globally, which makes its study essential.  ...  30 -70 N 0.1 m/s 25 °C 30 min Reciprocating sliding wear of the sintered 316L stainless steel with boron additions [40] Boron Free 316L, AISI 316L Austenitic Stainless Steel, Alumina  ... 
doi:10.37624/ijert/13.10.2020.2596-2610 fatcat:hjj7blpf5rhjvdzksqdpkupk7u

Towards an adaptive design of quality, productivity and economic aspects when machining AISI 4340 steel with wiper inserts

Adel T. Abbas, Mohamed Abubakr, Ahmed Elkaseer, Magdy M. El Rayes, Monis Luqman, Hussien Hegab
2020 IEEE Access  
[25] utilized principal component analysis (PCA); multivariate mean square error (MMSE), GA, and RSM to model and optimize the turning process of AISI 512100 steel using wiper inserts.  ...  Experimentation In this study, AISI 4340 steel test specimen was machined under flood water-miscible cooling on the EMCO concept turning machine shown in Figure 3 .  ... 
doi:10.1109/access.2020.3020623 fatcat:hu6sigvg7jfalkurvgalhjadhq

MQL-Assisted Hard Turning of AISI D2 Steel with Corn Oil: Analysis of Surface Roughness, Tool Wear, and Manufacturing Costs

Bogdan Arsene, Catalin Gheorghe, Flavius Aurelian Sarbu, Magdalena Barbu, Lucian-Ionel Cioca, Gavrila Calefariu
2021 Metals  
Precision hard turning (HT) gained more and more attention in the cutting industry in the last years due to continuous pressure of the global market for reducing costs, minimizing the environmental and  ...  The analysis of variance shows that corn oil has statistical significance on roughness, validating the results.  ...  Acknowledgments: Authors would like to thank Sandvik Coromant Romania for their support in providing the cutting inserts for experiments.  ... 
doi:10.3390/met11122058 fatcat:iy22ume4dbdmfkzjrowv33q5bi

Characterization of 316L Steel Cellular Dodecahedron Structures Produced by Selective Laser Melting

Konda Prashanth, Lukas Löber, Hans-Jörg Klauss, Uta Kühn, Jürgen Eckert
2016 Technologies  
The compression behavior of different 316L steel cellular dodecahedron structures with different density values were studied.  ...  The 316L steel structures produced using the selective laser melting process has four different geometries: single unit cells with and without the addition of base plates beneath and on top, and sandwich  ...  Acknowledgments: The authors are grateful to Sergio Scudino and Holger Schwab for stimulating discussions. Conflicts of Interest: The authors declare no conflict of interest.  ... 
doi:10.3390/technologies4040034 fatcat:imazjox4c5eizcukivgzh6g244

Vegetable-oil based metalworking fluids research developments for machining processes: survey, applications and challenges

Sunday Albert Lawal, Imtiaz Ahmed Choudhury, Ibrahim Ogu Sadiq, Adedipe Oyewole
2014 Manufacturing Review  
In the work reported in this paper, the authors surveyed relevant literatures, identified gaps in the application of vegetable-oil based MWFs, and proposed challenges and needs to fill the gaps created  ...  Research developments in the application of vegetable-oil based metalworking fluids (MWFs) in machining processes have witnessed a great attention in recent years, this being due to the environmental friendliness  ...  Mathematical models for cutting parameters and cutting fluids were obtained from regression analyses to predict values of tool wear and forces.  ... 
doi:10.1051/mfreview/2014021 fatcat:jzkfkgen2zdthmxlfdpyy7e7ta
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