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Integration of production planning and scheduling: Overview, challenges and opportunities

Christos T. Maravelias, Charles Sung
2009 Computers and Chemical Engineering  
We present the major modeling approaches for the integration of scheduling decisions and production planning decisions and the major solution strategies.  ...  We review the integration of medium-term production planning and short-term scheduling. We start our discussion with an overview of supply chain management and the associated planning problems.  ...  The three levels involve campaign planning, campaign planning and order scheduling, and scheduling with setups.  ... 
doi:10.1016/j.compchemeng.2009.06.007 fatcat:o2s6jc6zgfa2xovwd4im2vgmue

Optimizing Plant-Line Schedules and an Application at Hidden Valley Manufacturing Company

Gerald G. Brown, Robert F. Dell, Ray L. Davis, Richard H. Duff
2002 Interfaces  
Firms plan production-center activities in terms of production campaigns.  ...  Production: scheduling-planning.)  ...  Neither master-planning models, using fixed-length time epochs, nor event-scheduling models, using sequences, express production plans directly in terms of campaigns.  ... 
doi:10.1287/inte.32.3.1.44 fatcat:a5mvyyo2r5calcnn7oa7ovtnoa

Supply chain optimization in the pulp mill industry––IP models, column generation and novel constraint branches

David Bredström, Jan T. Lundgren, Mikael Rönnqvist, Dick Carlsson, Andrew Mason
2004 European Journal of Operational Research  
We then describe the mathematical models in Section 3, and proceed in Section 4 with details on the  ...  The production plan can also be considered as a sequence of ÔcampaignsÕ (batches), where a campaign is the production in consecutive days of one single product.  ...  Acknowledgements This research was performed with support from S€ o odra Cell AB and the Swedish National Board for Industrial and Technical Development (NUTEK).  ... 
doi:10.1016/j.ejor.2003.08.001 fatcat:fm2ttlpmyzfcvjcsenbf2xlili

Integrating collaborative planning and supply chain optimization for the chemical process industry (I)—methodology

Guido Berning, Marcus Brandenburg, Korhan Gürsoy, Jürgen S. Kussi, Vipul Mehta, Franz-Josef Tölle
2004 Computers and Chemical Engineering  
The application described comprises a network of production plants with interdependent production schedules, multi-stage production at multi-purpose facilities, and chain production.  ...  The user interface supports monitoring production schedules graphically and provides custom-built utilities for manual changes to the production schedule, investigation of various what-if scenarios, and  ...  Acknowledgements The authors would like to thank Hans-Otto Günther, Roland Heilmann and Rudolf Metz for helpful comments on draft versions of this paper.  ... 
doi:10.1016/j.compchemeng.2003.09.004 fatcat:sckhzx4xsvgnlbddae2b6zptam

An integrated system solution for supply chain optimization in the chemical process industry [chapter]

Guido Berning, Marcus Brandenburg, Korhan Gürsoy, Vipul Mehta, Franz-Josef Tölle
2003 Advanced Planning and Scheduling Solutions in Process Industry  
The application described comprises a network of production plants with interdependent production schedules, multi-stage production at multi-purpose facilities, and chain production.  ...  The user interface supports monitoring production schedules graphically and provides custom-built utilities for manual changes to the production schedule, investigation of various what-if scenarios, and  ...  Acknowledgements The authors would like to thank Hans-Otto Günther and Roland Heilmann for helpful comments on draft versions of this paper.  ... 
doi:10.1007/978-3-662-05607-3_10 fatcat:b6ad7tzyyrando36t5g2eyk3s4

An integrated system solution for supply chain optimization in the chemical process industry

Guido Berning, Marcus Brandenburg, Korhan Gürsoy, Vipul Mehta, Franz-Josef Tölle
2002 OR spectrum  
The application described comprises a network of production plants with interdependent production schedules, multi-stage production at multi-purpose facilities, and chain production.  ...  The user interface supports monitoring production schedules graphically and provides custom-built utilities for manual changes to the production schedule, investigation of various what-if scenarios, and  ...  Acknowledgements The authors would like to thank Hans-Otto Günther and Roland Heilmann for helpful comments on draft versions of this paper.  ... 
doi:10.1007/s00291-002-0104-4 fatcat:p3qewpdvyzb43hsc6hwjttcfwq

Simultaneous regular and non-regular production scheduling of multipurpose batch plants: A real chemical–pharmaceutical case study

Samuel Moniz, Ana Paula Barbosa-Póvoa, Jorge Pinho de Sousa
2014 Computers and Chemical Engineering  
This paper proposes a solution approach for simultaneous scheduling of campaign and short-term products in multipurpose batch plants.  ...  Moreover, a rolling horizon approach, and reformulation and branching strategies have been applied to deal with the computational complexity of the scheduling problem.  ...  Acknowledgement The authors gratefully acknowledge the financial support of Hovione FarmaCiencia SA, Fundac ¸ ão para a Ciência e Tecnologia, under the grant SFRH/BD/33970/2009, and the North Portugal  ... 
doi:10.1016/j.compchemeng.2014.03.017 fatcat:tmvacby76zhefeola7emazlowe

A decision support system for the operational production planning and scheduling of an integrated pulp and paper mill

Gonçalo Figueira, Pedro Amorim, Luís Guimarães, Mário Amorim-Lopes, Fábio Neves-Moreira, Bernardo Almada-Lobo
2015 Computers and Chemical Engineering  
Production planning and scheduling in the process industry in general and in the pulp and paper (P&P) sector in particular can be very challenging.  ...  The literature has reported some decision support systems (DSSs) that are far from the state-of-the-art with regard to optimization models and methods, and several research works that do not address industrial  ...  Mathematical model We present the mathematical formulation in four main parts: • continuous time slots and their intersection with the discrete time grid; • production system, namely the P&P production  ... 
doi:10.1016/j.compchemeng.2015.03.017 fatcat:v4hx7qeplvc73jtswgiqj22igi

A Multi-site PlanningApproach for theTFT-LCD Production Chain 193

James T. Lin, Yin-Yann Chen
2005 International Journal of Electronic Business Management  
It results in a multi-site production allocation planning and then in single-plant master production scheduling and shop-floor operations scheduling like traditional manufacturing planning and control  ...  This paper focuses on the multi-site production planning problem. A linear programming (LP) mathematical model is developed to solve this problem.  ...  with different lengths, the modeling of batch and campaign production are also considered.  ... 
dblp:journals/ijebm/LinC05 fatcat:2npahxh6ejcmpjztr2qmditf44

Flow shop operator scheduling through constraint satisfaction and constraint optimisation techniques

Gilles Neubert, Matteo M. Savino
2009 International Journal of Productivity and Quality Management  
Workforce distribution on the workstations has been made with a centralised scheduling based on a mathematical model which, through constraint optimisation principles, is able to find the optimal distribution  ...  Workers scheduling in not highly automated production lines is an important task, especially when in a production line the number of operators is less than the number of workstations.  ...  With this aim, a mathematical model based on an objective function and 14 constraints has been developed. The model has been built in the way it can be applied to a wide set of CSP problems.  ... 
doi:10.1504/ijpqm.2009.025185 fatcat:4424v6hj7bgxpomslrnjqhgyuq

A solution approach to the design of multi-period, multipurpose batch plants

Daechul Cho
2002 Korean Journal of Chemical Engineering  
The decomposition method was successful, showing remarkable reduction in the computing times as compared with those of the direct solution method.  ...  A deterministic model for multipurpose, multiperiod batch plants was presented in a linearized form to predict the future design according to the change of demand by using a modified Benders' Decomposition  ...  Starting with the master problem with known input of the campaign lengths, the related subproblem can be solved from the first period to last.  ... 
doi:10.1007/bf02698402 fatcat:adrdmey2evg2dgc6gbyjztxs5e

Optimal planning and campaign scheduling of biopharmaceutical processes using a continuous-time formulation

Miguel Vieira, Tânia Pinto-Varela, Samuel Moniz, Ana P. Barbosa-Póvoa, Lazaros G. Papageorgiou
2016 Computers and Chemical Engineering  
This work addresses the optimal planning and campaign scheduling of biopharmaceutical manufacturing processes, considering multiple operational characteristics, such as the campaign schedule of batch and  ...  It is also performed a comparison with a related literature model, showing the advantages of the continuous-time approach and the generality of our model for the optimal production management of biopharmaceutical  ...  Acknowledgement The authors would like to acknowledge the financial support of Fundaç ão para a Ciência e Tecnologia under the grant SFRH/BD/51594/2011 and project NORTE-01-0145-FEDER-000020 financed by  ... 
doi:10.1016/j.compchemeng.2016.04.009 fatcat:fb5qxpkrsrhcbodkmiizix5tsy

Solving Planning and Design Problems in the Process Industry Using Mixed Integer and Global Optimization

Josef Kallrath
2005 Annals of Operations Research  
If properly done the planning models can also be used to do product and customer portfolio analysis.  ...  Some of the complicating features such as origin tracing and shelf life constraints are discussed in more detail.  ...  Within a fixed planning horizon, a certain product demand can be covered by producing that product in several campaigns; this implies that campaigns have to be modeled as individual entities of unknown  ... 
doi:10.1007/s10479-005-3976-2 fatcat:rye5glwfybaurnrbvqmecoohni

Realizing block planning concepts in make-and-pack production using MILP modelling and SAP APO©

H.-O. Günther, M. Grunow, U. Neuhaus
2006 International Journal of Production Research  
To support production planning and scheduling for this type of production system, the concept of block planning is introduced, which has gained considerable attention particularly in the consumer goods  ...  We present two different implementations of the block planning concept. One utilizes the Production Planning / Detailed Scheduling module of the SAP APO software.  ...  A current research project deals with campaign planning in multi-level supply networks and the coordination of production schedules at different production sites.  ... 
doi:10.1080/00207540600589127 fatcat:gthtd7tdjjevzpz32l55ari63a

Dynamic hybrid simulation of batch processes driven by a scheduling module

Florian Fabre, Gilles Hétreux, Jean-Marc Le Lann, Pascale Zaraté
2011 Computers and Chemical Engineering  
For these reasons, PrODHyS is coupled to a scheduling module (ProSched) based on a MILP mathematical model in order to initialize various operational parameters and to ensure a proper completion of the  ...  This paper focuses on the procedure used to generate the simulation model corresponding to the realization of a scenario described through a particular scheduling.  ...  ERTN formalism described in Section 3 has a direct translation with sets of constraints of the mathematical model.  ... 
doi:10.1016/j.compchemeng.2011.04.007 fatcat:dwfbtcdm55gp5acllpfs6osf5q
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